deep strips to ensure the column lies 1-1/4 in. I love how you did your ebony plugs. After that, it’s a simple matter of drilling again and repositioning the jig in the template. They had an electrician cut a channel in the plaster and ran conduit through it to get power, cable, etc. After a few test runs I found out how far I had to plunge the inlay stock into the belt sander to finish at a 1/8-in. The plywood should be 1/8 in. The moment you lose respect for the machine is when you have an accident. The 1/4″ is nailed to the top of the foundation. Once you select a file, it will be uploaded and attached to the end of your comment. Build the face frames as shown in Detail 3 using the pocket hole jig. long. If you want a good crisp line, use a mechanical pencil in your scribes. Next, I lift the jig and put the dowel through the hole. If one of your side walls is out of plumb slightly, the taper of the columns will disguise it. But alas, I’ll be the first to admit I had tunnel vision. All in all, I was pleased with the outcome of this project. You Need TaskRabbit! What did the client do with the wall above the mantle? I gave myself an “out” by making the legs and header a few inches longer than what I needed, then I trimmed them to size in the field. See more ideas about fireplace built ins, fireplace bookcase, fireplace. Did they paint it or cover it with something else. The jig yields a plug with uniform bevels on all sides. wood screws. belt sander on its side to the bench, then clamped the jig right next to it. The foundation doesn’t run all the way to the corner, which would have provided bearing, but to do that I would have had to taper the foundation to match the taper of the pilaster, and phooey on that! After picking up the tarps and moving pads we used to protect the newly refinished floor, I took the following photographs for my portfolio. Start by ripping a piece of 3/4-in. If the fit is too loose, move the fence slightly away from the blade. To make a foolproof template, rip a 3-in. Free Download. Fit the capital moldings around the tops of the columns. One of the books I brought was “Building Fireplace Mantels” by Mario Rodriguez. deep using a drill press, and glue in a short length of 1/2-in. (You’ll also need to make three narrower shelves if you want extra storage inside the cabinets. mark, drill a 1/2-in. and hold it tight to the apron while you mark the length. Don’t be sloppy here or you could widen the holes of your template and pay the price with uneven shelves. Installing the bookcases was straightforward, with the exception of the tapered stiles. Be sure to complete the layout lines on the wall (Photo 4 and Detail 2, below). He took a job with a local cabinetmaker his uncle knew while waiting for a spot in the local apprenticeship program of the Carpenters Union. The effect is a wide, evenly grained board. After doing some math I decided to use a 5/16-in. The West System epoxy, while not cheap, is easy to mix. Cut a 2-in. Gary, strip to the top of the face frame and glue the extension to this for added support. The Best Craftsman Built In Bookcase Plans Free Download PDF And Video. I built the whole thing around a cement board clad box that housed the fireplace, which vented through the wall. to the TV that they planned on mounting to the wall. I marked the rails for length, cut them, and laid out and cut for dominoes in the rails. The bracket needed to be a bit under flush to the surface. The dowel is used as a registration point for the jig. Next, I drilled a 1/2-in. “I moved around, working in cabinet shops, residential jobs, and finally settled in doing commercial work.” But finish work was always his first love. I like the design and workmanship of the mantle and bookcase very much, but I don’t share the view that the original was awful, especially the surround. Whatever wood you choose, figure on spending about 40 hours or more to build and finish this project. deep into the panels (J and L). I also noticed that sweet emphatic joint there the mantel shelf meets with the legs and foundation. The jig drills holes at sharp angles to connect the stiles and rails tightly without glue. Make sure your miter gauge for your saw is set at 90 degrees. Jan 12, 2014 - This Pin was discovered by Caroline Hanrahan. x 3/4-in. The phone conversation I had with the clients before the meeting gave me an idea of what they were looking for: something traditional, while keeping with the bungalow theme. your own Pins on Pinterest Waterfall Bookcase. This kept me from having to guess which way the plug fit the mortise. A PDF version of Detail 8 is in Additional Information. The tongues should be 1/2 in. Brian started his own company, Cinski Interiors, Ltd., focusing on finish carpentry and custom cabinetry. taper on one side of each blank as shown, aligning the backside of the blank with the inner edge of the plywood and letting the side to be tapered hang over 2 in. free of holes on the bottom of each side panel, since it would be useless to position a shelf any lower. Use a double layer at the top to build out the surface and notch these layers around the lower edge of the curve. dowel. O.D. Great article Brian. The millwork in some homes I’ve worked in is unreal. Will, Cutting the groove for the spline was easy using the table saw. We used special rift-sawn oak, which we ordered from a local supplier. thickness. Because we had a wide throat plate space next to our saw blade, we measured to our fence first, lowered the blade, then installed a 1/2-in. plywood core, and two outer skins of 3/4-in. Glue and nail the top shelf edge molding to the top shelf, extending it 1-1/2 in. Note the Bessey lever-style clamps. In fact, those might be Monravian tiles and of real historic and aesthetic value. Next cut the cornice strips on the table saw and nail them in layers between the blocks with your finish nailer. Excited by the opportunity, I set up an appointment to visit the site. No Time to Assemble that IKEA Bookcase? I just wanted you to know that I read this article or reference it about once a month. Craftsman Style Built In Bookcase. Cut the 1/2-in. Craftsman-mission bookcase. “I can’t dumb my work down. Buy a couple of extra pieces and store all your lumber in the house for about a week to acclimate it. or 3/4-in. You can design and build something to exacting standards, but if you are installing in the real world you need to be able to adapt. from each side wall. Just cut the 2×4 framework from standard lumber and screw it together. I hate to spray lacquer on the inside of an already assembled cabinet—I never get the same level of quality, and pre-finishing all the components is much easier. You’ll get less vibration, which yields a smoother cut. During the Arts & Crafts period, a lot of Asian, Latin, and Celtic designs were incorporated into American homes. We recommend an 18-gauge brad nailer for the smaller pieces of trim and a 15- or 16-gauge finish nailer for nailing the columns and baseboards in place. that I hope never happens here. More Options > Amish Mission Tall Bookshelf from $419. Next attach a 2-in.-wide stop to the long edge of the ply. Even Frank Lloyd Wright used Aztec designs in the block work on some homes, and over mantelpieces, too. Since the cases were pre-finished, I applied blue masking tape to the stiles before scribing them. Craftsman Trim. Oops sorry I see you meantioned where you got the design. Authentic brick veneers, ipe inlays and craftsman style sconces added a nice look. This tool is great for fine-tuning scribes, copes, etc. More Options > Amish 68" Modesto Mission Bookcase from $1,562. Note that the 2×4 supports on each side wall are set back 3/4 in. If the fit is loose, lower the blade slightly and try another test piece. x 4-in. piece of plywood over the blade area and against the fence and clamp it to the saw table (Photo 11). (Note: Click any image to enlarge, hit the “back” button on your browser to return to article.). Build the 2×4 base as shown in Detail 2, below, and screw it to the floor with 1-1/2 in. I don’t know how I would have cut the mitered tapers otherwise. Fasten the 2x4s to the wall as shown. I used a combo of your instructions and the Rodriguez book “Fireplace Mantels”, which featured The Mackintosh Mantel that Jesse mentioned above. I cut corresponding mortises in the cabinet’s edge and temporary-clamped the stiles in place. Learn the tips and tricks to build your own Babe Cave!